Recycling of industrial rubber is almost as old as manufacturing of
industrial rubber itself.
Way back in 1820, Charles Macintosh, soon after he started making
raincoats with rubberized cloth, needed more rubber than he could
import. Thomas Hancock, his research partner came up with a solution. He
developed a machine which can grind up scraps of rubber produced during
the raincoat-making process. These scraps were then mashed into larger
rubber blocks which could be fed back into the manufacturing process.
The machine to this job was called �A masticator� or "pickle"
because it essentially chewed the rubber scraps into smaller bits.
However, the days of easy rubber recycling, were short-lived.
The process of vulcanization which made much of the modern rubber
industry possible also makes rubber recycling more difficult. Once it
has been vulcanized, rubber cannot be melted back down and formed into a
new product. This is because vulcanization links all the molecules in a
rubber product into one big molecule that will not flow apart so easily.
In the 20th century, recycling still made strong, short-term economic
sense because rubber, natural or synthetic, was expensive. In 1910, an
ounce of rubber was bought at the same cost as an ounce of silver. That
is one reason for which the average recycled content of all rubber
products was over 50 % well into the 20th Century. By 1960, however, the
recycled content of rubber products went down to an average of 20 %.
This is because cheap oil imports and the increasing use of synthetic
rubber brought manufacturing costs down. The development of steel-belted
radial tires by 1960s would just about finish off the rubber recycling
industry. This is because it made slicing and grinding tires for rubber
prohibitively expensive.